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Three Letters Re: Bullet Casting: A (Relatively) Simple Introduction, by AVL
Hi Jim,
I have two notes regarding casting your own bullets (or any other
metal for that matter): First: One piece of safety equipment that
you really should have on hand when casting any metal is dry sand.
Make sure you have at least 25 pounds of dry sand at the
ready. If there is a metal spill, dump the sand on it
and it will contain the flow and cool it quickly, plus it will
cut of the supply of
oxygen, preventing fire.
Second: A fire extinguisher is good to have to put out fires, but
with molten metal flowing all over the place lighting things on fire,
a fire extinguisher is not enough. You must never put water on molten
metal, because it will cause a steam explosion. This will burn you,
and send splatters of molten metal flying all over the place making
your problems much worse. Choose a dry chemical fire extinguisher
that is rated to be used on electrical fires.
Metal casting is fun, and can be accomplished without accidents if
you are diligent about your techniques. It is a skill that will be
most useful if and when the SHTF. I just read C.W. Ammen's "The
Complete Handbook of Sand Casting" and feel that it is
a great start to making almost anything out of metal.
Be blessed! - Chris
Jim:
I drop bullets from the mould into the five gallon bucket of water
in which I have placed a mesh nylon bag. When I am through casting
I hang
up the bag of bullets to dry. I have found that lubricant will
not stay on damp bullets. Regards, - Vlad
Sir:
A link to a much safer and far superior method of manufacturing
bullets than casting hot lead is to swage bullets: http://www.corbins.com/
I have had and used professional level swaging equipment from my
first business opportunity in 1982.
While I have sold that original business many years ago I continue
to manufacture my own jacketed bullets for my favorite bench-rest
rifles and continue to enjoy a much safer and cleaner method to manufacture
bullets.
While swaging is considerably more expensive (and I continue to cast
bullets from time to time, particularly for black powder arms.) I
can say from over twenty years now that I enjoy the method and results
much more than I could ever enjoy casting hot lead.
Swaged bullets are world record breakers, almost every precision
competition rifle event is dominated by custom swaged bullets and
for good reason, the ultimate in accuracy and quality.
I have over the years collected a shop full of swage dies for rifle
and pistol and have not regretted the purchase, if anything it has
enhanced my enjoyment of the craft of reloading, knowing I am in
total control from primer choice to jacket material and bullet weight
(down to the tenth of a grain!)
I would suggest that if you are serious about swaging that you buy
one of the special designed presses (the main product form Corbin
pulls double duty as swage press and reloading press) as the pressures
involved are too much for a standard reloading press.
Imagine the potential of manufacturing jacketed bullets when you
may be the only supplier available, often using junk or scrap metals
for jackets (the ability to turn .22 LR casings into jackets for
center-fire .22 rifles).
I would not want to place the curse of the foul habit of bench-rest
shooting and reloading on any sane person, the benefits of cold lead
flow forming of lead and jacketed bullets is worth the investigation.
- Wotan
